TitleProduct

1618 20 22 24 Inch Bucket Wheel Dredger

  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Shandong

  • Validity to:

    Long-term effective

  • Last update:

    2021-01-22 09:55

  • Browse the number:

    128

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Company Profile

TRODAT (Shandong) Marine Engineering Co., Ltd

By certification [File Integrity]

Contact:zhuodachuanbo(Mr.)  

Email:

Telephone:

Phone:

Area:Shandong

Address:Shandong

Website:http://www.trodatgroup.com/ http://zhuodachuanbo.china-gdl.com/

PRODUCT DETAILS

Quick Details

Applicable Industries: Construction works , Energy & Mining

Condition: New

Type: Bucket Dredger

Power Type: Diesel

Dredging Depth(max): 20 m m

Draught: 1.4m

Place of Origin: Shandong, China

Dimension(max L*W*H): 45x9.8x3.6m

Weight(max): 210T

Warranty: 1 Year

After-sales Service Provided: Video technical support, Free spare parts, Online support, Field installation, commissioning and training, Field maintenance and repair service


TRODAT Parts & Services has been designing and building dredging equipment for more than a century. It was the first to convert the dredging wheel into a highly efficient tool for dredging a wide range of materials. 

Thoroughly tested 

Excellent cutting properties, a constant dredging output in both directions of swing, and the almost complete 

absence of blockage ensure high production. Optimum mixture density, low spillage and low sensitivity to debris such as rocks and tree stumps significantly contribute to efficiency. The dredging wheel may be seen as the most thoroughly tested and developed tool of its type, and the best for meeting the growing demands of the dredging and alluvial mining industries. It is capable of achieving a mixture concentration of 70 per cent


Features 

• upward and downward cutting models available 

• accurate selective dredging at flat bottom profile 

• constant feed rate to mining treatment plants 

• built-in root cutter. 

Benefits 

• larger debris cannot enter the wheel 

• reduced risk of large clay ball formation 

• high mixture density 

• high production and low spillage 

• equal production in both directions of swing 


Cutting edges and replaceable teeth 

Bucket wheel dredgers of various inches  can be used for different soil types, from peat and clay to sand and soft rock. The buckets can be fitted with either smooth cutting edges or replaceable teeth of the pick point, chisel point or flared point variety.These replaceable teeth are the same as those used on cutter heads. Standard dredging wheels are available in a power range from 20 to 1,000kW and outputs of up to 10,000 tonnes/h. 

Minimal blockages 

Bucket wheel dredgers of various inches  essentially consists of a hub and a ring connected by bottomless buckets which excavate the soil. The scraper of the suction mouth penetrates into the bottomless buckets, and guides the mixture flow towards the suction opening, which is in direct contact with the 

buckets. The scraper completely prevents clogging of the buckets. 

As the buckets, suction mouth and scraper are oriented in the same plane, the mixture flow is very smooth. 

Designed for purpose 

Depending on the power required, the drive mechanism can consist of one single hydraulic motor mounted in a steel housing or can be a gearbox with several hydraulic drives. For special purposes electric drives .For special purposes electric drives may also be used. The gearboxes used on the dredging wheels are designed specifically for the purpose since they are required to transfer all loads from the wheel (with bearings on one side only) to the ladder. The gearbox and the bearings are designed for optimal lifetime.The special sealing arrangement protects the power train from wear and damage caused by the ingress of soil.Dredging wheels are supplied as complete units, including drive and ladder adapter. They can be used on standard and customised wheel dredgers, or as replacements for cutter or wheel installations on existing dredgers. 


TB400 [16inch2500m3/h]

Dredger LOA

32.0m

Hull size(Lx BxH)

19.0x7.5x2.0m

Main pontoon(LxBxH)

13.8x3.5x2.0m

Side pontoon(LxBxH)

19.0x2.0x2.0m

Structure

box-strucure

Main engine brand&power

□Cummins 522kw

□¨Jichai 540kw

□¨Weichai 515kw

Auxiliary engine brand&power

□ Cummins 224kw

□¨Jichai 220kw

□¨Weichai220kw

Harbour generator

□Cummins30kw

□¨Jichai30kw

□¨Weichai30kw

Total power

□Cummins 776kw

□¨Jichai790kw

□¨Weichai765kw

Dredging pump

Warman Technology

Discharge pipe innerDia.

400mm

Head

45m

Max. dredging depth

13m

Waterflow

2500m3/h

Solids and capacity

500m3/h

Discharge distance

1500m

Bucket wheel Dia.

1450mm

Bucket wheel power

70kw

Draught

1.4m

Displacement

180T

Hydraulic control system

PLC Siemens

Wire rope pulling force[Lifting winch]*Quantity

80KN*1

Wire rope pulling force[Traversingwinch) *Quantity

80KN*2

Operation room

Adjustable chair

Movable side-window ,

aircondition,

PLCsystem,

signalLights and floodlights

Total weight

110T

Total fuel oil consumption  

112L/H


TB450 [18inch3000m3/h]

Dredger LOA

34m

Hull size(Lx BxH)

23.0x7.5x2.5m

Main pontoon(LxBxH)

13.8x3.5x2.5m

Side pontoon(LxBxH)

22.0x2.0x2.5m

Structure

box-strucure

Main engine brand&power

□ Cummins 597kw

□¨Jichai 600kw

□¨Weichai 601kw

Auxiliary engine brand&power

□ Cummins 224kw

□¨Jichai 220kw

□¨Weichai 220kw

Harbour generator

□¨Cummins 30kw

□¨Jichai30kw

□¨Weichai30kw

Total power

□Cummins 851kw

□¨Jichai850kw

□¨Weichai851kw

Dredging pump

Warman Technology

Discharge pipe innerDia.

450mm

Head

48m

Max. dredging depth

14m

Waterflow

3000m3/h

Solids and capacity

600m3/h

Discharge distance

1500m

Bucket wheel Dia.

1450mm

Bucket wheel power

80kw

Draught

1.7m

Displacement

224T

Hydraulic control system

PLC Siemens

Wire rope pulling force[Lifting winch]*Quantity

80KN*1

Wire rope pulling force[Traversingwinch) *Quantity

80KN*2

Operation room

Adjustable chair

Movable side-window ,

aircondition,

PLCsystem,

signalLights and floodlights

Total weight

130T

Total fuel oil consumption  

123L/H


TB500 [20inch4000m3/h]

Dredger LOA

36.5m

Hull size(Lx BxH)

27.0x8.5x2.5m

Main pontoon(LxBxH)

15.4x3.5x2.5m

Side pontoon(LxBxH)

24.0x2.5x2.5m

Structure

box-strucure

Main engine brand&power

□Cummins 895kw

□¨Jichai 900kw

□¨Weichai 900kw

Auxiliary engine brand&power

□ Cummins 298kw

□¨Jichai 330kw

□¨Weichai 300kw

Harbour generator

□¨Cummins 40kw

□¨Jichai40kw

□¨Weichai40kw

Total power

□Cummins 1233kw

□¨Jichai1270kw

□¨Weichai1240kw

Dredging pump

Warman Technology

Discharge pipe innerDia.

500mm

Head

54m

Max. dredging depth

14m

Waterflow

4000m3/h

Solids and capacity

800m3/h

Discharge distance

1800m

Bucket wheel Dia.

1700mm

Bucket wheel power

130kw

Draught

1.7m

Displacement

296T

Hydraulic control system

PLC Siemens

Wire rope pulling force[Lifting winch]*Quantity

100KN*1

Wire rope pulling force[Traversingwinch) *Quantity

80KN*2

Operation room

Adjustable chair

Movable side-window ,

aircondition,

PLCsystem,

signalLights and floodlights

Total weight

150T

Total fuel oil consumption  

179L/H


TB550 [22inch4500m3/h]

Dredger LOA

38.0m

Hull size(Lx BxH)

27.0x8.5x2.5m

Main pontoon(LxBxH)

15.4x3.5x2.5m

Side pontoon(LxBxH)

24.0x2.5x2.5m

Structure

box-strucure

Main engine brand&power

□Cummins 1193kw

□¨Jichai 1200kw

□¨Weichai 1176kw

Auxiliary engine brand&power

□ Cummins 298kw

□¨Jichai 330kw

□¨Weichai 300kw

Harbour generator

□¨Cummins40kw

□¨Jichai40kw

□¨Weichai40kw

Total power

□Cummins 1531kw

□¨Jichai1570kw

□¨Weichai1516kw

Dredging pump

Warman Technology

Discharge pipe innerDia.

550mm

Head

57m

Max. dredging depth

16m

Waterflow

4500m3/h

Solids and capacity

900m3/h

Discharge distance

2000m

Bucket wheel Dia.

1700mm

Bucket wheel power

170kw

Draught

1.7m

Displacement

302T

Hydraulic control system

PLC Siemens

Wire rope pulling force[Lifting winch]*Quantity

100KN*1

Wire rope pulling force[Traversingwinch) *Quantity

80KN*2

Operation room

Adjustable chair

Movable side-window ,

aircondition,

PLCsystem,

signalLights and floodlights

Total weight

210T

Total fuel oil consumption  

229L/H


TB600 [24inch6000m3/h]

Dredger LOA

45.0m

Hull size(Lx BxH)

38.0x9.8x3.6m

Main pontoon(LxBxH)

18.2x3.8x3.6m

Side pontoon(LxBxH)

29.0x3.0x3.6m

Structure

box-strucure

Main engine brand&power

□ Cummins 1864kw

□¨Jichai 1820kw

□¨Weichai 1760kw

Auxiliary engine brand&power

□¨Cummins 522kw

□¨Jichai540kw

¨Weichai540kw

Harbour generator

□¨Cummins 50kw

□¨Jichai50kw

□¨Weichai50kw

Total power

□Cummins 2436kw

□¨Jichai2410kw

□¨Weichai2350kw

Dredging pump

Warman Technology

Discharge pipe innerDia.

650mm

Head

63m

Max. dredging depth

18m

Waterflow

6000m3/h

Solids and capacity

1200m3/h

Discharge distance

2000m

Bucket wheel Dia.

2200mm

Bucket wheel power

350kw

Draught

1.7m

Displacement

750T

Hydraulic control system

PLC Siemens

Wire rope pulling force[Lifting winch]*Quantity

180KN*1

Wire rope pulling force[Traversingwinch) *Quantity

120KN*2

Operation room

Adjustable chair

Movable side-window ,

aircondition,

PLCsystem,

signalLights and floodlights

Total weight

320T

Total fuel oil consumption  

326L/H


Other features

□standard design, allowing for short delivery times and competitive pricing

□spare parts available form stock

□durable heavy-duty marine engine compliant with IMO Tier II

□efficient fuel consumption

□fresh-water engine cooling system

□dredge pump driven through integrated bearing block,clutch and reduction gearbox

□white iron-wear parts for the dredge pump

□cutter drive accepts temporary overload, resulting in high maximum cutter power

□reliable hydraulic system

□completely assembled and fully tested afloat before delivery

□dismountable and transportable by road, rail or sea

□ready for operation on arrival at site

□one-man operation

□wide range of services and auxiliary equipment available (including work boats, boosters and pipelines).


Optional extra's

□spud-carriage installation

□anchor booms

□swivel bend

□non-return valve and vacuum-relieve valve

□production measurement, automation and positioning system

□Operator Assist System for online monitoring

□increased discharge pipeline diameter

□increased dredging depth

□life-cycle support packages (including training, technical support etc.)

□optional packages: comfort (including air conditioning);

□HSE (health, safety and environment); nautical; and inventory plus.




Output calculated for:

Soil typeDecisive grain sizeSitu density

A Fine sand100μm1,900kg/m3

Medium sand235μm1,950kg/m3

Coarse sand440μm2,000kg/m3

Coarse sand and gravel1.3mm2,100kg/m3

Gravel7mm2,200kg/m3

Note

Calculated output curves only indicate pumping capacity, based on the maximum .available power on the pump shaft and free-flowing material. In actual practice, properties may vary from free-flowing, easily excavated to compacted,hard-to-excavate material. When used for estimation actual outputs, the nature of the material to be dredged and local job conditions must be considered.Please consult TRODAT for dredging conditions outside these curves.



Spare parts

We provide parts of the dredger, including hydraulic system, electrical and electronic system and Marine maintenance system



Tools

A complete set of tools will be supplied with the dredger for assembly and to carry out all major overhauls, including specialist’s service tools that may be required for Industrial Diesel Engine. A total set of recommend spare parts will come along with dredger to support clients operation dredger for one year with no problems.



1.The Dredger is designed、built and checked by the standards of the China Classification Society(CCS).



2. Work condition, standard and grades



2.1 Work condition
——The Maximum Temperature                                               50℃
——The Minimum Temperature                                               -10℃
——The Maximum Temperature of The Cabin                          55℃
——The Maximum Temperature of The River (Sea) Water       35℃ 

——The Relative Humidity                                                       ≤80%



2.2Appropriate working area
Navigating area of level A in the inland river as well as lower than A, for sand dredging and desilting activity.



2.3 Appropriate soil texture:Dredging soil and iron sand with Level Ⅲ as well as lower thanⅢ



2.4 Standard and grade request
The design and manufacture of the dredger satisfy the standard of CCS, the hull, mechanical equipments and other equipments meet the requirements of ZC.
The dredger meets the following demands and standards:
——《RULES AND GUIDANCE FOR THE CLASSIFICATION OF STEEL SHIPS 》(2019); 
——《INSPECTION RULES FOR SHIP AND EQUIPMENT ON THE SEA》(2019);
——   Chinese national standards(GB);
—— China shipbuilding quality standards(CSQS); 
—— China shipbuilding industry standard(CB).






Guarantee:

The seller will provide 12-months guarantee for the quality of the diesel engine, dredger hulls, motors, gearbox, hydraulic system and other main equipment. The warranty time starts from the working time of the dredger. The manufacturer’s warranty does not cover accidental, malicious damage, careless or wrongful operation of the dredger of any equipment of the dredger. Wear-out parts are not warranty. The seller should provide the spare parts on time to the buyer when needed, and the cost paid by the buyer.



Testing in the testing center before shipment



24 inch bucket wheel dredger is complete for testing in the testing center before ex-factory, in order to guarantee good performance and safety of our cutter suction dredger, it is tested like the machine working in the customer’s working site. Performance and safety will be tested and recorded in the testing process. After testing, the dredge will be not tested in the working site and can directly working after assembly in the working place. Usually, the buyer can also supervise the testing process before dismantle the dredger.






A. Preparing work before testing



(1). Before 2 weeks of dredger testing, we will inform customers to our factory for dredger testing; If customer cannot come, videos and pictures will be sent to them for references.
(2). After dredger assembly finished in the testing center, the dredger deck and pontoons are cleaned; if any parts are broken or painting are damaged, repairing and repainting before testing.
(3). Moor dredger in a safe place before testing.
(4). Check all conditions of machinery installation and connections before the testing.
If any parts are not installed reasonable or any connection parts are loosened or any parts are missed for installation, then repaired or reinstalled.
(5). Get all oil and cooling water ready and put into machines before testing.



B. Testing contents



(1). Check working condition of electricity connection when all machines are working.
(2).Using of the emergency pump to check operation conditions of hydraulic system, and mechanical dredging work.
(3). After operation of system working condition checked, check engines running and power capacity.
(4). After engines’ testing finished, dredging pump will be tested and rotates at different speed with fresh water.
(5). Upon testing completion of electricity system, hydraulic system, engines, and dredging pump, main hydraulic pump will be opened and hydraulic system load performance is tested, in order to check operation of the work of the various hydraulic machinery and systems.



C. After testing



(1). After testing finished, all equipment performances and testing recorded will be printed as report. After all report finished, send to customer as review.
(2). After testing, do a good job on dredger and workers safety.
(3). After testing, all work about dredger dismantle should be prepared and let customer knows when and what time will do the delivery.




Dredger Installation

Installation of Dredger  
A:The total installation of dredger will need 10-20 days
B:2-3 skilled engineers will sent to guide the installation of dredger and train the operators.
C:Our engineer will arrive your working site within 3 days when the dredger has been transported to the workplace.
D: Buyer need to arrange 6-8 workers to assist our engineers in the process of installation.
E: Dredger should be tested for running 24 hours after the complete installation. Dredger test includes: Operation of the sand /mud dredging, Hydraulic and electrical system operating, Running of the dredger’s outfitting equipment

F:The buyer will be responsible for giving the seller's engineers and translator: accommodation, food, visa, round tickets, and wage of US$ 100.00 per day for each person.
G:The buyer’s workers will follow the seller’s engineers' proper arrangement.  To ensure the smooth installation of the dredger, the buyer will guarantee the seller's engineers will return to China within 3 days after the dredger has been installed and tested successfully.



After-sale Service

TRODAT® Dredger Service  
*Professional technician can be provided to service the machinery overseas
* After-sales service department with 10 service engineers are available for 24 hours.

* Overseas after –sales service office built year by year.
* real dredger in factory, customer visit factory any time.
* Every dredger tested before ex-factory.
* Customer invited to watch test. Video and pictures will email to buyer.



Wheel Bucket Dredger
▘General Description:
●Wheel Bucket Dredger with full hydraulic control, dismantled and re-assemble easily, suitable for inland waterway dredging,ditches and reservoir dredging operations. Whole ship adopts hydraulic and centralized control system, consists of three pontoons. dismantled type cabin. equipped with anchor boom,trolley and other devices. Autolubrication device for cutter ensure long life, independent positioning metal floating ring Seal.

▘Advantage:
● Best Price LowCost
● Energy Eficient
●Outstanding Durability Reliable Performance● Easy Transportation
● Long service life and Warranty
● High Quality
●Easy Maintenance
●Service&Training


Our Services
1  Make the professional power plan project idea for our client depends on the year experience. including burden capacity analysis, category selection ,technology consultation,assistance with machinery room collocation and advice for facilities installation.
2  Provide nannytype order tracking service for customers, track and feedback every link in the production and sales process, and  establish traceable files.
3  We attach great importance to after-sales service. We will establish a database for users and follow up service regularly.
4  Provide free technical support at any time.

We are an integrated high-tech company mainly focuses on the innovation R&D, manufacturing and sales service of water environmental protection engineering equipment and core technology.

We provide interconnected, efficient and reliable technical solutions and products in the industries of global dredging, water environment management and mineral processing, and we are committed to becoming a leading company in the field.

TRODAT products cover four major sections: dredgers, aquatic weed harvesters or high-speed small leisure yachts, amphibious multifunction equipment, and mineral mining machine with a complete core component industry chain. 

We adhere to innovation and service with a research and development team of efficient operation and leading technology. And we have offices and after-sales service warehousing centers in Southeast Asia, India etc. TRODAT business services cover more than 60 countries and regions all over the world now.


PONTOON


Gantry 


Main engine & gear box & dredging pump


dredging pump


Wheel Bucket 


Engine room hydraulic system 


Dredger driving control room

Engine room monitoring station


High holding power anchor

Delivery of dredger


Need For Reply

We will design and integrate reasonable schemes according to the needs of different customers and combined with on-site working conditions to achieve the most cost-effective equipment configuration to the greatest extent. So there are some questions needed to be mentioned as follows: 

a. How many tons per hour for the dredging capacity ? 

b. How many meters for the dredging depth? 

c. What is the percentage/ratio of sand of sand and stone ? 

d. What is the granularity of gold (gold particle size) ?

e. Do you need a generator set? If yes, which brand? 

Of course, We have been in the dredging business for More than 15 years , established itself not only as an efficient production facility, but also as a dedicated dredging knowledge center which our customers can rely on.


http://www.trodatgroup.com/